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MagComp technology can be shaped for applications far beyond standard strip, roller, bar, rod, tube or component heating. Many projects begin with a unique requirement – a specific material, a tight footprint, a demanding takt time or a thermal pattern that standard solutions cannot meet. We join early, map your constraints and goals, and design a concept using our modular heater blocks, SM2C magnetic flux conductors and control platform. Electromagnetic and thermal simulations guide the design, and prototypes tested with your material confirm performance before a full system is built. The result is a one-off induction solution engineered around your process alone.
Your custom system is built from the same core innovations that power all our heaters – adapted where needed. Our proprietary Soft Magnetic Mouldable Composite reduce losses by closing the magnetic circuit and keeping stray fields low. Optimised coils focus heat exactly where your process needs it, and our modular heater blocks let us shape the geometry to your footprint. We simulate the behaviour and verify prototypes with your material. When the results align with your process requirements, we integrate the system into your equipment and tune it to your process, ensuring stable, predictable performance long-term.
Yes. This is the core of what we do. You tell us where heat is needed, which limits you face and what you want to achieve. We then combine our modular heater blocks, proprietary magnetic technology and control platform into a solution built around your process, rather than the other way round.
A standard heater can work when conditions are simple. Many modern lines are not. Custom systems let us match geometry, footprint, energy targets and takt time in detail. You gain a solution that fits tight spaces, new materials or ambitious productivity goals, supported by simulations and test runs before you commit.
The earlier, the better. When we join at concept stage, we can influence layout, material choice and heating strategy. This often reduces footprint, shortens cycle time and makes electrification easier than if heating is added at the end.
We typically work from your process description, targets, CAD data, material information, speed profiles and available footprint. With that, we build models, compare solution options and return with proposals supported by calculations and concept layouts.
We simulate electromagnetic, thermal and mechanical behaviour, then build and run prototypes with your material when required. This can happen in our test facility or in your plant. Only when we see the performance we expect do we move to full-scale design and delivery.
We handle mechanical, electrical and control integration in close dialogue with your team or OEM partners. After installation, we commission the system, train your staff and offer long-term service, remote support and upgrade paths so the solution stays effective over its full lifetime.
